At Filtech 2024, we will be showcasing some of our latest developments, including our SmartFoam Series.

SmartFoam units, available as an independent foaming station or as a melter with foaming capabilities, ensure a solid bond between the filter media while reducing adhesive usage. Utilizing an integrated dynamic mixer, it combines different types of adhesives with dry air, thus creating and dosing a homogeneous adhesive foam.

Adhesive density may be adjusted to meet the specific requirements of each application, ranging from 0 to 50%. Once the density is set, and while following the line speed, SmartFoam systems automatically adjust all other working parameters.

SmartFoam Series brings in proven performance with a variety of hot melts, including EVA’s, PSA’s, PUR, Polyester, and Polyolefins.

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Electret filters are known for their superior filtration efficiency, but research on their improvement faces numerous challenges and complexities: charge stability over time, charge uniformity and distribution of charges.

As a valuable alternative, our cutting-edge FilterDict module of the GeoDict software provides valuable insights into the complex interplay among electrostatic forces, airflow dynamics, and particle behavior, aspects not easily observable or measurable through experiments.

FilterDict capabilities have been enhanced* to perform advanced numerical simulations of electrophoresis and dielectrophoresis, simulations of diverse charge distribution in both particles and fibers, and tracking of surface charge decay in electret filter media over time.

These simulations bring now already the possibility to engineer innovative next-generation electret filter media with different charge distribution methods, structural configurations, and improved charge stability. Unlock the next era of filtration design today!

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Metso is introducing the upgraded Larox® PF 60 series pressure filter at the opening ceremony of the new machining unit at the company’s Filtration Technology Center in Lappeenranta, Finland, on September 11, 2024.

“The new version of the Larox® PF 60 series filter marks a step change in the technological development of tower filters. It significantly improves safety, process efficiency and dewatering capacity in mining and other process industry applications, thanks to its novel technological solutions. This upgraded model is fully automated to enable flexible operation for process variations and is future-ready for different plate pack configurations to provide consistent and homogenous filter cake with efficient solids wash,” says Jussi Venäläinen, Vice President of the Filtration business line at Metso.

The Larox® PF 60 series filter is part of Metso’s Planet Positive offering, thanks to its advanced features that decrease water and oil usage by up to 90% and 75%, respectively. In addition, it can reduce the need for installed electric power by 25%. The filter has a compact and open design, which translates to less floor space required and a significant improvement in ease of maintenance. The structure has also been upgraded to meet the latest seismic standards. To ensure optimized lifelong performance, Metso offers a comprehensive service portfolio including remote support.

New machining unit brings more capacity and increased quality

“The investment into a new machining unit at our Filtration Technology Center in Lappeenranta goes hand in hand with the development of the Larox® PF 60 pressure filter and our ambition to offer our customers the best and most responsible filtration technology available. The highly automated machining unit significantly increases our manufacturing capacity and enables the production of high-quality filter components in a safer, more environmentally friendly manner,” explains Tero Tiainen, Director for Filters Manufacturing at Metso.

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We are making natural possible in air filtration with our flagship product, EcoStatic®. We combined the unique properties of wool with data-driven proprietary technology, delivering proven efficiency and ultra-low resistance.

EcoStatic® is our high-performing electrostatic filter media, available in a range of weights from 50 to 500 gsm on various support materials, providing the ideal balance of rigidity, pleatability, and versatility. Additionally, the natural properties of wool make our media fire resistant and hydrophobic, preventing water buildup that could clog the filter media.

Many of our products are USDA Certified Biobased under the BioPreferred® Program, which supports the development of biobased solutions that address climate change by offering renewable alternatives to petroleum-based products.

Explore our standard offerings with the EMP-Series, our performance range that is usually the first step for customers to introduce EcoStatic® into their air filter applications.
Contact us today to discover how you can incorporate EcoStatic® into your products.
Email hansol.cha_at_lanaco.co.nz for more information

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We have introduced a new dual-layer filter media technology, which represents a leap forward in filtration and is a perfect solution to comply with future market needs. The dual-layer design offers up to double dust holding capacity compared to the single-layer design, as each layer serves a distinct purpose to optimize the overall retention of particles in the depth of the material.
In automotive engine air intake applications, the technology has proven to extend by over 50% the filter lifetime in the same configuration. It also offers the possibility to reduce both size and weight of the filter element in vehicles where these parameters are important.
Dual-layer filter materials are designed to comply with current and future engine air intake specifications, including fuel cells. The media can be customized with flame retardancy properties to increase safety in use without compromising performance.
The technology is highly adaptable and can be extended to filter air and liquid in many other transportation and industrial applications. Let’s discuss further at FILTECH, please stop by our booth P2 in hall 7.
#purifyandprotect #innovation
#filtermaterials #filtermedia

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JCEM releases its latest P7 Heavy Duty Speed Pleater, for multi-layer wire mesh pleating, with highest material throughput and high pleat compression. We also introduce our fully automatic Inline Slitter blade change to change slit widths without any operator involvement, and without removal of material. It offers customers the fastest change over time, highest precision, lowest waste and brings the pleat pack production to another level of quality and speed. The result is an extreme improvement for the customers ROI.

Our P8 High-Speed pleater offers the highest speeds even at common industry pleat heights, between 25-40mm, being pleated with approximately 30m/min (500 pleats/min). Our Swiss made machinery not only achieves record speeds but also provides high reliability and is designed to run 24h/7days in real production environment.

TAG, the most advanced CNC Mini-pleat system, redesigned and innovated the latest Vario Rotafalt with all new Drives, PLC, and brand-new HMI including Production Overview Dashboard (for machine self-diagnostics/preventive maintenance), OPC UA Server, resulting in more on the fly options and auto adjust features. Also available is TAG’s latest on the fly automatic Cross Cutter which eliminates operator involvement in the cross-cutting process.

JCEM Group, including JCEM GmbH (Switzer land), TAG (Germany) and JCEM Inc. (USA), is the global leader for all types of pleating equipment, offering the world’s most innovative, efficient, and robust pleating systems available.

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Wherever conventional filter technology reaches its limits, Talamon’s filtration solutions are in their element.

The product range of the Premium line is characterized by foam and pleatable flat filter media based on spherical high-performance adsorbents of polymer origin and ion exchangers for very special applications and requirement profiles.

These products are well known in air filter applications such as aerospace, medical technology, clean rooms, special automotive solutions, kitchen ambient air and others.

Now Talamon is expanding its product range to include filter media based on granulated activated carbons to reach new markets.

The new Standard line also includes product solutions with impregnated carbons, from acidic and basic functionalisation to broadband impregnations for a wide spectrum of pollutants in the treatment of air and gas flows.

The products from both lines will be presented at Filtech 2024. The Talamon team looks forward to welcoming you to booth E38 in Hall 8.

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Working with advanced materials requires a keen understanding of your sample’s surface, structure, and chemical composition.

Whether you are researching your next innovation or focusing on product development and manufacturing, these attributes can help you certify the origin and purity of raw materials, assess failures, and ensure the quality of finished products.

The Thermo Scientific™ Apreo™ ChemiSEM™ System revolutionizes and simplifies these analyses.

By fully integrating hardware and software for high-resolution imaging, elemental analysis, and structural analysis, it offers a seamless workflow that keeps up with fast-paced labs and delivers high-performance analysis for a wide range of samples.

Thermo Scientific Apreo™ ChemiSEM™ is an advanced microscope designed to accelerate the imaging process and provide unparalleled insights for both expert users and first time users.

It supports Material Science research from every perspective, offering integrated workflows and easy access to elemental analyses (EDS) and structural characterization (EBSD). It brings reproducible and reliable results, saving time and eliminating hassle.

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A2Z will be showcasing its Intelligent Blade Pleater with a multi axis Pitching System. The line consists of A2Z Next Generation Servo Blade Pleater, pitching line and cross cutter.

Their deep knowledge of filter manufacturing processes and their ability to develop customer specific, innovative and efficient automation has resulted in development of fit-to-purpose solutions.

Largest Range of Components

A2Z Filtration Specialties manufactures a large variety of end caps, components and parts to suit the assembly of all types of filters. A2Z supplies products in injection molding, sheet metal duly stamped, machined and cast. With a range of over 6500+part numbers.

The latest version of SolidWorks ® is used to design all tooling. All tooling’s are manufactured inhouse on HAAS CNC machines for quick turnaround & extremely short lead times.

Product Range includes:

• End Caps,
• Expanded metal,
• Injection molded parts,
• CNC Machined Parts,
• Gaskets,
• Weld Mesh Cages,
• Deep drawn housings,
• Threaded Top cover plates,
• Perforated Sheets,
• Perforated Tubes,
• Springs,
• Panel Sets,
• Frames
• and By-Pass Assemblies.

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Heraeus Precious Metals is proud to present their AGXX technology – an environmentally friendly solution for antimicrobial technologies

Water filters are susceptible to contamination by microorganisms and biofouling, posing a risk to both consumer health and the lifespan of the products. As regulations become stricter towards the release of potential hazardous compounds, particularly in Europe, it is increasingly challenging to effectively protect filter media from microbial contamination in a regulatory-compliant manner, as the currently prevailing technologies based on the release of silver-ions are in the process of being banned by the regulatory authorities (ECHA).

Conventional antimicrobial technologies, including silver-ion-based methods, rely on the release of toxic substances. In contrast, the AGXX technology operates by catalytically generated reactive oxygen species (ROS) from ambient air and humidity. AGXX meets current regulatory requirements and provides an environmentally friendly solution.

Additionally, efficacy tests in accordance with ASTM E 2149 conducted at QualityLabs BT GmbH have demonstrated that activated carbon functionalized with AGXX achieves a higher antimicrobial activity than activated carbon functionalized with a conventional silver technology. This highlights the potential of AGXX as a superior alternative in water filter applications.

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Oerlikon Nonwoven will be presenting its market- and customer-oriented system solutions for filtration applications.

The Neumünster-based plant engineering company for nonwoven production technology will be offering trade fair visitors the opportunity to meet the team in hall 8, stand B18 and immerse themselves in the company’s comprehensive product and process expertise.

Filtration: Leading meltblown solutions for the highest demands

With the Edana Filtrex Innovation Award-winning hycuTEC hydrocharging technology for the production of highly efficient electret filter media, the pressure loss of a typical FFP2 filter medium can be reduced to less than a quarter.

“Filtration efficiencies of over 99.99% are easy to achieve with typical filter media of around 35 g/m² with a maximum pressure loss of 35 Pa,” explains Dr Ingo Mählmann, Director Sales & Marketing Oerlikon Nonwoven. “What’s more, this innovative process eliminates the need for an additional drying process for the production of high-separation electret filter media for most applications”.

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Adsorption-based processes, essential to reduce environmental pollution and eliminate harmful substances, commonly use filter media materials: activated carbon, zeolites, and metal-organic frameworks, to effectively purify fluids and gases in water treatment or air purification.

Breakthrough curves are assessed to measure and classify the quality of adsorption filter media. The curve shows the adsorbate concentration in the filtrate behind the filter media and the breakthrough that occurs when adsorbate appears in the filtrate. However, determining breakthrough curves for a specific contaminant often requires time-consuming and costly experimental procedures.

The new feature in the GeoDict simulation software of Math2Market makes possible to calculate the molecular movement of particles and to solve for the adsorption equilibrium step-by-step using Langmuir and Toth adsorption isotherms.

These most advanced simulations deliver breakthrough curves for various contaminants. Adsorption is vital in carbon capture to trap and store CO2 emissions from industrial activities and power generation, and prevent their release into the atmosphere, making these simulations a great step towards sustainable engineering.

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vombaur is developing and manufacturing high performing Filtration Textiles as a development partner, i. a. for the chemical industry.

High temperatures, mechanical load, acid resistance – the requirements here are numerous and particularly high. Our seamless, round woven filter tubes made from high-tech yarns meet them: The material, fabric type, weaving technique and finishing is based, e. g. on the burst pressure, pH value, chemical resistance or operating temperature.

With vombaur filtration textiles, there are no seam or weld contours that could impair the filtration process. Flow behaviour, load capacity, shrinkage behaviour, material thickness – our seamless filter textiles possess these central filtration properties over the entire surface of the tubular. Our tapes and belts perform indispensable tasks in the assembly of filter textiles.

Seamless filter sleeves, uniform filtration properties

• Seamless woven tubulars
• High performance yarns
• Uniform filtration
• Maximum process safety
• Precisely specified
• Tailor-made

Materials: PES, PA, PP, PPS, PVDF, PTFE, PEEK, metallic, and further high performance yarns
Fineness: monofilament 35 μm to 500 μm, multifilament 48 dtex to 3300 dtex
Flat width: standard up to 350 mm, custom-made products: up to 950 mm

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Now that the EPBD (Energy Performance of Buildings Directive) mandates standards for healthy indoor air quality, A.L. GROUP provides the simplest way to enhance EPBD scores with IN-EX HVAC filters.

Utilizing cutting-edge Sono-Chemical technology, these filters are impregnated with metal oxide, enabling the most efficient capture and neutralization of harmful bacteria and viruses with over 99.9% proven efficacy against Influenza (H1N1) and over 99.99% efficacy against E. coli and S. aureus.

IN-EX filters are the ideal solution for any indoor setting, including commercial and industrial environments, with an emphasis on food and medical production where air quality is crucial.
This plug-and-play solution provides a straightforward, cost-effective upgrade to existing HVAC systems, without the need for new infrastructure or complex maintenance.

EPA and BPR-approved IN-EX filters not only enhance public health and building maintenance but also create a safer, more inviting environment for all.

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A reliable solid-liquid filtration that …starts where others stop

A strategic redesign program of the LENZING OptiFil has been developed with the target to maintain competitive pricing and to possibly even extend the application fields to slightly less demanding ones (never to low end markets).

One positive factor enabling a more cost-efficient design has been the increasing numbers sold over the past years and therefore the lot sizes produced.

This allowed for a couple of price-positive design changes such as the increased use of investment casts and a higher degree of standardization using common parts for different sizes and different models.

The additional changes include:

• Standard design pressure of vessel: now: 16 bar/200°C (previously: 10 bar/100°C)
• Pressure vessel codes: more modern EN13445 instead of AD-Merkblätter
• ASME-Coded design with no price adder
• Lower number of parts (and spare parts) simplifies system.
• Shorter lead times for standard filters

The new model OptiFil-S (“S” for Standard) launched this year could manage to keep pricing stable even under rising labor costs while keeping all the standard features allowing for highest backwash efficiency and versatile use. Material of construction from carbon steel to super duplex, shaft seal versions form lip seal to double acting mechanical seal and others.

The new model OptiFil-L (“L” for lean version) accommodates internals that are fabricated at lower cost, with slightly less accuracy, keeping still the main feature of a seal between feed chamber and reject chamber – but omits the feature of an exact positioning after each backwash. Thus, it forms a lower cost version that is targeting for applications slightly less demanding. Since the housing is the same, it is still possible to upgrade to OptiFil-S, should an application proof to be more demanding than previously anticipated.

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Fibroline SA has developed and patented dry impregnation technologies. These solutions enable the impregnation of various powders into porous structures homogenously thanks to high intensity alternating electric fields. One main advantage of these innovative technologies is no need for water or solvents.

Dry impregnation can be used for both thin or relatively thick filter media. Many different powders can be impregnated to achieve the desired functions. Recently, Fibroline have made important improvements to capture/extract specific molecules from air or liquids thanks to active powders, for example: MOFs (Metal Organic Frameworks), zeolites and ion exchange resins. By using porous particles with controlled geometries, the targeted molecules are trapped in a very selective way.

The Fibroline technologies give a homogeneous distribution of the particles throughout the porous media. The use of smaller particles will also increase the active area and give higher adsorption capacity and faster adsorption/desorption kinetics.

Promising results have recently been obtained for water treatment (arsenic removal, ion extraction, etc.) as well as for air filtration (capture of hazardous gasses in CBRN applications, CO2 capture or odor removal).

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At present, most customers chose needle felt as the filtering material for Dust Collectors. But compared with Needle Felt, Spunlace Felt has following advantages:

• With smaller pinholes and more even pore
• Higher filtration efficiency
• Lower dust emission standard : ≤10mg/NM³
• Reduce working pressure drop by half
• Reduce energy consumption
• Increase the service life of filter bags

Filmedia adopts advanced German made MONFORTS finish line, FLEISSNER spunlace line and drying machine to make sure lower shrinkage, better mechanical performance. And this will greatly lower down factory’s running cost.

The principle of Spunlace Felt is to use high-pressure water jets to continuously spray the fiber web, so that the fibers move and displace under the action of water force, and rearrange and entangle with each other, thus forming a filter material with very high strength.

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Smart Filter Press™ (SFP), is a revolutionary advancement in industrial filtration technology. The SFP represents the next generation of filter presses, designed for fully automatic, self-cleaning operation with enhanced safety and efficiency.

Engineered to meet the demanding needs of modern industries, the Roxia SFP offers a compact design with a minimized footprint, yet delivers up to 10 times the capacity of conventional recessed filter presses of the same size. Its innovative gasketed filter plate pack ensures leak-free filtration behind enclosed and interlocked doors, eliminating slurry sprays and preventing human contact with filter cake, filtrate, or fumes.

Key Benefits of the Roxia SFP:

• Fully Automatic Operation: The SFP operates 24/7 with minimal supervision, offering unmanned availability above 98%.
• High Capacity with Reduced Footprint: Achieves greater throughput with significantly less space, requiring only one-sixth of the space of conventional presses.
• Lower Operational Costs: The SFP reduces life cycle costs, disposal expenses, and maintenance needs, while ensuring safe and economical operation.
• Enhanced Safety: Equipped with multiple error-detecting functions and a self-diagnostic system that runs in each filtration cycle, the SFP guarantees maximum safety and cleanliness in operation.

The Roxia SFP is versatile, serving a wide range of applications across industries such as mining, chemicals, food and pharmaceuticals, power, and wastewater treatment. Whether it’s solid particle removal, industrial effluent treatment, or specialized filtration processes, the Roxia SFP is designed to handle the toughest conditions with ease.

Applications Include:

• Mining & Minerals Processing: Ideal for solid particle removal, concentrate streams, and industrial effluent treatment.
• Chemical Industries: Effective for hygienic filtration, flue gas scrubbing, and industrial minerals.
• Food & Pharmaceutical Industries: Suitable for water purification, beverage filtration, and oil filtration.
• Power & Incineration: Efficient in fly ash washing, bottom ash neutralization, and flue gas desulfurization.
• Other Industries: Applicable in biogas dewatering, concrete wash water treatment, groundwater remediation, and more.

The Roxia Smart Filter Press™ is the ultimate solution for industries seeking a reliable, fully automatic filtration system that operates with minimal human intervention, offering unmatched efficiency, safety, and performance .

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Based on sensors’ measurements it is possible to determine the right moment to start the filter cloth washing.

Shifting plate online monitoring: If the system detects deviations from nominal values, the filter press is stopped automatically. This action ensures operating safety.
Online monitoring of the plate package: If the measurements taken deviate from nominal values, the system provides a recommendation to the operator to conduct an automatic washing cycle. In addition, the intelligent filter press detects any deviations from nominal pressure at the beginning of the filtration process:

• Monitoring of filter cloth performance
• Keep capacity/throughput at highest level
• Cloth washing on real demand

Undeniable advantages are provided by both features. The intelligent cloth washing enables up to 20% longer lifetime of your filter cloth and a filter press, that operates under optimum mechanical conditions. This reduces the OPEX of your machine and guarantees maximum safety for the operators, as the sealing areas are clean.

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The innovative Flat Cathode Air Filter Element designed to ensure optimum air quality and performance for fuel cell systems. It efficiently removes harmful gases from the cathode air path and protects your system from contaminants. The filter element has four stages. The first and second stages are comprised of a synthetic fleece for pre separation and a cellulose particle filter element for high dust holding capacity. The third stage is an adsorption filter that efficiently eliminates harmful gases such as sulfur dioxide (SO2), nitrogen oxides (NOx), and ammonia (NH3). The fourth stage which is a synthetic layer on the clean side ensures high CCM requirements.

Experience the future of air filtration with our Cathode Air Filter Element. Visit our booth to learn more about how this technology!

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For most players in the food and chemical industries, using a Dynamic Crossflow Filter (DCF) is an efficient means of filtrating different products. Today, however, operations need to be significantly improved to increase productivity, reduce OPEX, and improve product quality – something which is now possible thanks to the Metris addIQ digital twin. This solution combines advanced automation and digitalization solutions to optimize efficiency and maximize profits.

The Metris Digital Twin represents a digital replica of the physical process using asset-specific information such as actual physical dimensions and equipment characteristics. When connected to online plant data, the Metris Digital Twin acts like a performance information tool similar to an MRI of the human body – both can be used to find otherwise undetectable anomalies and highlight the gaps between actual and optimal operation. The system runs in parallel with your operations, continuously calculating key process parameters that sometimes cannot be measured or are difficult to measure with traditional instrumentation. Thanks to its proven simulation capabilities and combined with live plant data, the Metris Digital Twin provides virtual plant transmitters, it calculates optimal setpoints, and performs what-if scenarios analysis. The data reconciliation helps with online model correction and replaces faulty measurements with plausible values.

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The newly developed Carboactiv Cube Carb and Carboactiv Cube Duosorb compact filters from MANN+HUMMEL offer maximum energy efficiency. The molecular filters provide comparable pressure drops to particulate filters and can be replaced using existing filter configurations.

Now certified according to ISO 10121-3:

ISO 10121-3 is the first classification system for molecular filters for general ventilation applications and helps with the selection of molecular filters for specific supply air applications through easily understandable filter classes.

Application areas

With their outstanding filtration performance, the compact filters ensure clean air in HVAC systems and solve a variety of problems with molecular contamination. They can be used universally, e.g. in commercial kitchens, airports or museums, and improve indoor air quality. Replacement is possible without increasing the energy consumption of the ventilation system.

For more details, visit us at our stand C11!

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The NanoFil filtration plant series is the perfect solution for treating small and medium process or waste water streams from various industries by means of ceramic nanofiltration membranes. Separation tasks that require membrane pore diameters smaller than 1 nm can be realized. Recycling the clean permeate back to the main process leads to fresh water supply reduction, energy savings and eco-friendly production.

Due to a flexible and fully automated design the NanoFil series is adaptable to almost every application and location. For that purpose, FTRJ GmbH offers pilot plants for rental to initiate first field tests. Upscaling is easily possible due to an unique NanoFil design.
Main advantages of the NanoFil filtration plant series equipped with nanofiltration ceramic membranes:

- Cut-off in the range of 200 g/mol
- High chemical and abrasive resistance
- Thermal membrane resistance up to 145°C
- Membrane regeneration by backwash and chemical cleaning
- Long service membrane life
- Standard plant operating temperature up to 95°C, higher temperature design on request
- Fully automated stand-alone unit
- Various upgrade options for process integration and optimization

The Nanofil units are also available for use in explosive atmospheres!

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The latest innovation in filtration technology focuses on sustainability without compromising performance. By utilizing renewable materials, we have significantly reduced the product carbon footprint of a heavy duty air filter element. The new design incorporates recycled plastics and bio-based raw materials. This innovative approach not only conserves resources but also positively impacts the CO2 footprint, while fulfilling automotive customer requirements and test standards.

Join us in embracing a greener future with our sustainable filter elements, designed to meet the stringent specifications of the automotive industry while promoting environmental responsibility.

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The new Herding® OMIKRON element is a washable and sterilizable unibody filter element made of polyethylene. It is food compliant according to FDA and European guidelines as well as PFAS-free. This makes it future-proof and in line with upcoming regulations and legislation.

A special feature is that the geometry and connection of the sintered rigid filters is freely adaptable. Thanks to this parametric design, Herding® OMIKRON can be tailored precisely to any application and can therefore also be integrated into existing systems.

This allows maximum flexibility and pure productivity!

Strict hygiene requirements in the food and pharmaceutical industries often make it necessary to regularly replace disposable filters made of paper or textiles to prevent the formation of bacteria. Herding® OMIKRON can be washed or sterilized after product contact or when changing products to make it germ-free again. Therefore it can be used repeatedly while greatly reducing operating and disposal costs.

The fiber-free sintered unibody allows contamination-free product recovery, for example in the case of pneumaticconveying or in industrial vacuum cleaning systems.

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Irvine, California, USA – Matregenix Inc., a leading manufacturer of nanofibrous media for air filtration and personal protection, is excited to announce the development of a new HEPA filter media that offers a significant reduction in pressure drop compared to commercial HEPA filters. This breakthrough innovation provides exceptional filtration performance while reducing energy consumption, making it an ideal solution for energy-conscious environments such as hospitals, labs, and homes.

Matregenix’s proprietary nanofiber media boasts a 99.97% filtration efficiency and a pressure drop of less than 60 Pa, which is a marked improvement over commercially available filters that typically have a much higher pressure drops (100-300 Pa) and increased energy consumption. With this advancement, traditional HVAC systems can now achieve HEPA-grade filtration without any extra modifications or equipment. This new filter makes it possible for residential homes to have a HEPA filter in their HVAC system, which was not previously possible due to pressure drop constraints.

Dr. Kevin Guo, the COO of Matregenix, said “Our new HEPA filter media offers a significant reduction in pressure drop, which can help reduce energy costs for our customers while still providing exceptional air filtration performance. We are excited to offer a cost-effective solution that not only improves air quality but also contributes to a sustainable and eco-friendly environment.”

The innovative use of nanofibers in Matregenix’s HEPA filter media results in a smaller fiber profile that enables larger slip flow and facilitates particle collision on the surface of the fibers, thereby reducing pressure drop. This development will be of significant benefit to commercial and residential building owners who are looking for high-functioning filters that do not compromise the performance of their HVAC systems.

Matregenix HEPA filter media is lightweight, air-permeable, and PFAS-free, making it both eco-friendly and user-friendly. The company is currently looking for a commercialization partner in the filtration space to bring this revolutionary product to market.

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Discover the future of air purification with HANYAN—your trusted global leader in cutting-edge honeycomb activated carbon and carbon filter technologies. Our new honeycomb activated carbon with over 100% H2S breakthrough capacity will make its debut at the upcoming Filtech, perfect for a broad range of industrial and commercial applications.

Don’t miss out on our star attraction at Filtech: the GridFilter, our best-selling gas-phase air filtration medium. Engineered for robust VOCs & Odor Treatment, Acid Gas Treatment, and Alkaline Gas Treatment, GridFilter excels in the most demanding environments:

- Optimal for high airflow settings (>500 fpm) .
- Resilient in temperatures up to 300℃.
- Effective in up to 99% RH humidity levels.
- Versatile mounting options—horizontal or vertical with bi-directional airflow.
- Designed for maximum removal of gaseous contaminants and enhanced protective performance.

As pioneers in activated carbon production, HANYAN doesn’t just lead the market—we drive innovation through customized solutions tailored to your specific filtration needs. Join us in setting new standards in air quality management.

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We have developed methods to produce customized porous metal structures by 3D printing. The great advantage of this technology is the 100% control of the design. One can build in layers or channels according to the requirements of the application. The design and manufacturing procedure is fixed in a program. So quality is very stable even over different production lots. This guarantees a high grade of repeatability.

It is even possible to produce hybrid structures of solid metal material and porous structure on top. The structures can be very complex in shape without the need for expensive toolings. Lot size 1 piece and leadtime 3 days is possible.

From the materials side many grades are possible. We can process materials such as Stainless Steel, Monel, Hasteloy, Inconel, Titanium, Heat Resisting Steel, Hot Working Steel, 17-4 PH and others. From our point of view the technology can be favourable to produce special filter elements with graded structure and complex shape or for media diffusors such as burner elements.

We are looking forward to discuss potential projects on our booth during FILTECH 2024 – or even before.

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Bag filter systems play a crucial role in various industries by providing an efficient and reliable method of separating contaminants from production processes. These systems are essential for maintaining clean air in environments where dust and otherparticulate matter are generated. In bag filter systems, exhaust air from various processes is fed through flexible bag filter elements, which effectively separate and capture dust emissions, ensuring a cleaner and safer workspace.

The patented Kappa Waveline bag filter can be used to optimize existing or newly planned bag filter systems. The Kappa Waveline® bag filter has 25% more filter surface area, supported on the patented Waveline® support basket with the installation size of a standard bag filter. The increased filter surface area leads to a lower filter surface load at the same volume flow and thus to a reduced pressure loss. The result is significantly reduced energy consumption, in some cases by 30-60%, and thus lower operating costs for the filtration of emissions.

The 25% increase in filter surface area also supports the cleaning effect and reduces the number of cleaning sequences required. This improved cleaning leads to significant savings in compressed air.

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Effective chemical filtration needs accurate contaminant data. Entegris Analytical Services provides measurement of Airborne Molecular Contamination (AMC) in commercial environments. Contaminants are identified and detected down to parts per trillion (ppt, 10-12) concentration levels, with 99% confidence. Whereas health concerns usually center around ppm level contamination, product and electronics corrosion can happen at much lower concentrations.

Asset archives, data centers, control rooms, hospitals, fuel cells, turbines all need to be protected from gas-phase impact. Qualitative measurement techniques like corrosion strips do not provide sufficient information to formulate optimized filter solutions. Entegris provides filtration solutions that are tailored for the respective application, based on competent environmental analysis.

Visit us in Hall 8 at Booth 40 and several of our technical presentations in the conference.

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The world is moving into a new era where machinery drives do no longer run with combustion motors, but more and more with electrical motors – getting the power preferably from a green grid.

The metals and minerals required for electric motors are mainly copper for the winding, aluminium for the casing and iron-cobalt-nickel, neodym-iron-bor or samarium-cobalt for the permanent magnets. The metals required for the batteries are mainly lithium, nickel, manganese, cobalt (NMC with high energy density) or lithium, iron, phosphate (LFP with lower energy density).

Especially elements like lithium, cobalt, neodym, samarium or other elements of the rare earth fraction appear in very low concentration in minerals and require an intense hydro metallurgical processing.

This processing requires several steps of solids liquid separation steps with challenges such as extreme pH-values (<2 or >12), temperatures > 100 °C, intense wash of solids, low moisture, continuous operation, etc. Especially intense wash of solids quite often ends up in two or three steps of filtration with intermediate solids reslurry. However, this pushes CAPEX for filtration equipment to the high end and puts the realization of projects at risk.

Modern pressure drum filters such as the BOKELA BoHiBar Drum XL 18 or XL 26 are able to perform a three-stage counter current cake wash with a slurry that is fed to the filter with a temperature of up to 200 °C and solids with a d50 of down to almost 1 micron.

The design of the filter with:

- A high number of individual filter segments
- A quick drainage of the liquid into the piping system to the control head
- A sharp separation of the wash liquids in the control head
- An operation with back pressure on the filtrate separators

…result in reaching the target figures with only one filter unit while other filter types like plate and frame filter presses require two filters with intermediate reslurry. Or the material of construction does not allow for temperatures in the range of 100-200 °C. Furthermore, this filter can be equipped with a steam hood to reduce the moisture to a minimum.

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Discover Innovation with JP Air Tech’s latest advancements in filter media for static filtration. Our new investment in ultrasonic bonding technology has led to exceptional multi-layer filter media targeting HVAC, cabin air, APC, gas turbine air intake, and other applications requiring high dust holding capacity and low pressure drop.

Our multi-layer filter media, certified and classified according to ISO 16890 standards, ensures efficiency and performance across various filtration classes and basis weights. These innovations set new standards in the filtration industry, enhancing air quality and operational efficiency.

Don’t miss JP Air Tech’s revolutionary products. Visit us at Hall 8, Stand E35 to see how our advanced filter media can transform your filtration systems.

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Modern high-performance disc filters such as the BoVac Disc Filter have set new standards in applications where large capacities of solids, liquids and air have to be managed through the filters.

These disc filters have an enormous hydraulic capacity. For applications in mineral processing – with a special focus on tailings – which typically have high solids throughputs but low filtrate and air flows, this capacity can be used to expand the filtration area while maintaining the benefits of very good cake discharge even with thin cakes (4-5 mm) and a high filter speed.

Research work over the last century has proven that increasing the filter area should be achieved by increasing the disc diameter. Because adding more discs leads to big problems with the cake discharge. However, as the disc diameter increases, the filter segments become longer and heavier.

The BoVac Disc XL352 is the perfect essence. With a filtration area of 352 m² it is the biggest vacuum disc filter on the market. The disc diameter is 6.4 m and the filter has six discs. In tailing applications, the capacity can exceed 1.000 t/h per filter at a moisture of 16-18 %-m/m or get a moisture of 13-16 %-m/m at a reduced capacity.

However, this filter is as well very suitable for coal, ore concentrates and hydrometallurgical separation steps. Particularly in tailings dry stacking projects this filter offers a significant reduction in OPEX and CAPEX compared to the use of pressure filtration with filter presses.

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Water Systems International has achieved what no other water filtration and sterilisation company has been able to do. After 8 years and 4 months of research and development, design, manufacture and testing we have been able to obtain NSF certification for POE (point of entry) systems, not just components.

We are the first in the world to achieve NSF 55 Class A & B, NSF 42 and NSF structural certifications on apartment, residential, commercial and marine drinking water systems.

We are now able to offer complete easy installation systems that are designed to the very highest standards made from marine grade 316L stainless steel with full all weather covers. We are now looking for international distributors.

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PANION® are fibrous ion exchangers for air and water purification. They are polymeric materials containing in their structure active functional groups that can chemically interact with target compounds.

The variety of functional groups and their combinations makes it possible to remove a wide range of organic and inorganic impurities of an acidic or alkaline nature from water/air.
The main advantages of ion exchange fibers are:

- high degree of air purification (95-100%) at low concentrations of removed substances (0,1-500 mg/m3 in air and 0,01-10 mg/l in water);
- the possibility of producing different textile forms, which provides a wide range of design options for filtering devices and technological processes;
- the small diameter of the elementary fiber (5-50 μm) provides a high rate of sorption-regeneration and allows the process to be carried out in small layers of sorbent (2-30 mm), which determines the low aero- and hydrodynamic resistance of the filter layer;
- low energy and water consumption when used in gas and water purification devices.
The fibers PANION® are suitable for use in various areas of air and water purification, including new applications to protect the environment and human health.

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We’re excited to introduce EcoTurbo Cage, our patented solution designed to enhance the performance of pulse jets in dust collectors. By harnessing the powerful pressure waves of the impulse, EcoTurbo significantly increases dust cake release. This innovation leads to substantial energy savings for compressors and fans by reducing average machine differential pressure and boosting air intake efficiency.

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EGS® is an energy-saving and carbon reduction fabric filter bag for dust removal and flue gas filtration, which featured both high filtration accuracy and lower pressure drop of the filter medium.

Compared to the conventional membrane-coated filter bag, EGS® has a larger air permeability, a better cleaning effect and a longer service life.

All above features contributed by three core technologies:
- Three-dimensional inter-embedded asymmetric structure
- Deep fibrillated membrane technology
- Deep fibrillation laminating technology

EGS® brings you 4 key values:
Value 1 – Ultra-Clean Emission System, dust emission can reach 5mg/Nm³ under normal working conditions.
Value 2 – Energy-Saving and Consumption-Reduction System, it can save energy by 20%-50% after system upgraded.
Value 3 – Productivity Enhancement System, the production can be increased by 10%-30% after system upgraded.
Value 4 – Reduce Equipment (Renovation) Investment by 10-20%, the filter velocity of the dust collector can be appropriately increased and the life of the filter bag can be extended.

Application industries: Cement, glass, biomass, waste incineration, steel and non-ferrous metal smelting, lithium, industrial silicon, chemical industry, etc.

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FILMEDIA will present its Fourth Generation AUTOMATIC SEWING/ HOT WELDING/ PTFE TAPE SEALING MACHINE LINE for filter bag tubes at this year’s FILTECH. In contrary to previous versions, the surface of the filter material is flawless when stop for hot welding and PTFE tape sealing, which greatly reduces material waste. In addition, the special heating device allows the heating temperature to reach 700 degrees celsius and can be bonded to pure PTFE tape.

Main Functions:

• Automatic sewing function. Sewing speed: 4-10m/min. Sewing diameter: 120-230mm.
• Automatic hot welding function. Welding speed: 8-16m/min. Welding diameter: 90-220mm.
• Automatic PTFE taping function. PTFE taping speed: 4-10m/min. Diameter: 120-230mm.
• Automatic filter bag length cutting function. Max. Cutting length can be 12 meters.

Equipped with:

• automatic disconnection detection and automatic stopping device.
• stripping machine and film cutting collection device, high-power hot air device, high-power cutter motor and tungsten steel blade.
• needle cooling function, backlight detection function.
• alarm functions such as temperature abnormality, film shortage and abnormal filter bag length.
• JUKI brand sewing head and aluminum profile structure.
• intelligent centralized control function.
• and especially suitable for woven fiberglass filter bag and PTFE filter bag production.

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BioEir is the first commercially available fully sustainable and biodegradable filter media. Manufactured in our facility in Limerick, Ireland – BioEir has already been installed in several data centre AHU sites. This has already demonstrated its capabilities in reducing energy use and increasing filter replacement intervals, resulting in overall cost savings for customers.

BioEir is also being considered for large scale use in several exciting projects across residential, industrial and commercial sectors in several markets as the demand for more sustainable solutions increases.

For more info visit us in Hall 8/F54!

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The LENSER i-Plate significantly enhances efficiency and control in filtration processes. This innovative solution enables real-time measurements directly from the filter press – a profound optimization of the process.

In a time where process monitoring is crucial, the LENSER i-Plate sets new standards. With an integrated sensor capturing moisture, temperature, and electrical conductivity in the filter cake, it significantly shortens the conventional iterative process of filtration optimization. This leads to a significant increase in production capacity and substantial savings in energy and water consumption.
Through precise tracking and control of the entire filtration cycle in real-time, the LENSER i-Plate allows for targeted adjustment of each step. This means that companies are now able to define and control the ideal filling cutoff point for various suspension qualities in real-time. Additionally, it enables the early detection of the optimal end of the pressing duration.

To facilitate customer access to this new technology, LENSER offers an exclusive leasing option for the digital sensor to interested parties of the Basic and Visual service packages. This enables companies to optimize their filtration process without major investments. Also, for customers who only need insights into the drainage behavior of their filtration environment for a limited period, LENSER’s Rent-Your-Success is very attractive: They can lease the sensor with a monthly cancelable usage agreement.

To benefit from the advantages of the LENSER i-Plate, the purchase of a customized LENSER filter element into which the sensor is embedded is a prerequisite. The duration of the usage agreement is between three and 24 months, after which the user can purchase the sensor. Alternatively, the agreement can be terminated prematurely, with a special PP dummy placed at the sensor’s position, which is then returned to LENSER.

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Whether in healthcare, industry, or any PPE-required environment, the quality of your respiratory protection equipment cannot be compromised. The 8119A, compatible with the Automated Filter Tester 8130A, ensures safety and effectiveness by testing various components like eyepieces, valves, and cartridges.

This duo empowers critical post-maintenance tests or whenever doubts arise, ensuring that your respiratory protection equipment consistently meets the highest standards of safety and effectiveness. A legacy continues with the 8119A, the successor to the original 8119 accessory. Trust its evolution for advancement, precision, and reliability.

When it comes to safety, equip your 8130A with the 8119A for peace of mind. Don’t compromise on safety; make sure your masks are in proper physical condition with this new Respirator Leak Tester.
Learn more: https://tsi.news/4cZQ3wq

Filter Testing Instruments from TSI®
At TSI, we are committed to providing you with the highest quality filter testing devices and support. Contact us today to learn more about our products and how we can help you ensure occupational health and safety with confidence.

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High-Capacity Liquid Filtration Media

“BinNova is the technology leader for high-capacity materials for liquid filtration. At a given efficiency these materials provide highest permeability, lowest pressure drop and at the same time best dirt holding capacity.

The difference to conventional materials is significant. In many applications it is possible to replace a pre-filter layer and a main filter layer with one HC layer only.”

FC6-free Air-Oil-Separation Coalescer Media

“BinNova is setting a new standard for environmentally conscious and high-performance filtration. Choose sustainability without compromising efficiency – FC6 free media ensures exceptional liquid- aerosol separation in gas streams without the use of fluorocarbons, contributing to a greener and cleaner industrial operation.”

Multi Layer Composites

“BinNova offers a broad range of composite filter materials for a lean filter manufacturing process compared to traditional Co-Pleating. BinNova provides synchronized rolls in width and length for better logistics and significantly reduced material wastage.”

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1A Star is delighted to present its new 100% electrical cutting press at FILTECH 2024! This innovation allows the operator to place his cutting tool and freely remove the cut parts.

When necessary and as an option, the tool can be placed under the bridge. In this case, the operator recovers only the cut parts. In other words, on this machine, the cutting counterparts can be located both on the bridge and on the rising table.

Bridge recoil is adjustable on the touchscreen in 100mm increments (configurable).

The table rises vertically towards the receding head when it is in the forward position.

The machine is easy to use thanks to its intuitive tactile interface.

Energy savings, easy to use, high productivity, minimum maintenance and safety are the key words used to define this cutting press.

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Eko Profil Makina Systems will present its newest Innovation at the 2024 FILTECH Show:

A new Filter Frame Forming Machine which excels in Cassette- and Bag Filters’ outer frame production.
This new, highly specialized machine has a width adjustable body and is able to produce all widths from 20mm to 100mm.

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#faster #precise #hotter

MEYER developed a special edition of the most successful Flatbed Laminator KFK-E with some remarkable new features. The new KFK-E Power. More precision, more power, higher productivity and equipped with new belts for higher temperatures, while keeping a compact design. This machine is fully capable of processing filter media!

#FASTER:
• 100% stronger Heating zone
• Faster heat up time
• Faster production speed possible
• Power level can be reduced, if not needed
• 400% more cooling capacity, reducable

#PRECISE:
• Independent level & pressure adjustment for left and right side of pressure roller
• Level can be adjusted within 0,02mm compared to 0,1mm in standard KFK-E
• Very useful feature for calibration tasks, where materials are thermo-calibrated to a certain thickness

#HOTTER:
• New endless belt technology for higher temperatures and mark free production
• PTFE coated glass fabric belts, truly endless, without marking of a seam
• Temperatures up to 290°C possible. (Some restrictions apply)

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Topas is going ahead proving its core competence in air filter testing equipment.

After more than 90 global installations of HEPA and ULPA filter scanners according to EN 1822 and ISO 29463 using x-y traverse systems a new technology for 3-dimensional filter scanning has been developed. This enables leak detection and determination of local filtration efficiencies also at filter cartridges and V-shaped filters. There is almost now limit regarding 3d filter geometries since all required PLC and software programming is done in-house.

A second key project is related to molecular testing of adsorptive HVAC filters according to new ISO 10121 standard. We look back to a long history in molecular filter testing starting in 1998. Based on our experience, skills, and technical creativity we will now design a first commercial test setup for one of our long-term key customers.
There are certain test gas generation and measurement technology synergies that will be applied from a current project on fuel cell intake filters.

Good to know: Our Technical Innovation Center will be available for doing your own filter tests.

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With our simulation software DNSlab, you can generate models of porous filter media, calculate permeabilities, filtration efficiencies and lots more. DNSlab combines Computational Fluid Dynamics (CFD) with the Discrete Element Method (DEM). DNSlab novelties in 2024 are:

• increased CFD performance: analyze bigger 3D models with same memory
• improved models for CFD-DEM coupling: switch between hard sphere and soft sphere contact model
• new Python interface: integrate DNSlab computations in your python environment

The new Python interface enables you to customize the DNSlab pre- and postprocessing. You can now calculate fluid and particle flow with DNSlab through self-generated 3D models and analyze the results via python code. This enables faster integration of DNSlab in your individual simulation environment.

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Elite Carbon Creations Private Limited is delighted to present a new product: Ultra High Activity Coconut Activated Carbon for VOC and Air Treatment Applications. 140 CTC or 1800 Iodine number Activated carbon with Single pass.

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Large capsule filter consists of a standard cartridge encapsulated in a robust polypropylene housing, is available with TS Filter’s full range of filter media for filter cartridges, this ready to use disposable capsule filter is available in T-type, A-type and inline configurations in lengths up to 40 inches, with inlet and outlet connections including sanitary flange and hose barb, is the best solution as a scale up filter for pilot and production scale processing in pharmaceutical, food & beverage and electronics industries.

FEATURES AND BENEFITS

• T-type, Inline, and A-type capsule designs, A-type capsule includes a gauge port for pressure measurement and a filter stand for fast and easy installation
• 10”, 20”, 30”, 40” lengths
• Removal ratings from 0.04 µm to 100 µm
• Low hold-up volume and production losses
• Without the need of a stainless filter housing
• Protects operators during setup, production and cleaning
• Easy to use, rapid installation and minimum downtime
• Robust construction stand up to autoclave sterilization

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ANDRITZ 3-phase decanter centrifuges are not only capable of separating liquid from solid but also liquids with different densities like oil and water. These proven machines have now been further developed and tailored to the recovery of high purity oil from tainted sources such as slop and crude oil, lake, lagoon or tank cleaning and API separator sludge. This is part of ANDRITZ’s commitment to conserve resources and protect the environment in partnership with its customers.

Crucially for oil and gas applications, the ANDRITZ decanter centrifuge range includes now both ATEX Zone 1 and Zone 2 machines. This makes them suitable for use in plants where an explosive atmosphere may occur during normal operations. Machine housing seals can be supplied as gas-tight, flame and explosion-proof versions. And many other technical innovations make this machine highly reliable for industrial process.

The latest additions to the ANDRITZ decanter centrifuge range build on more than a century of expertise with more than 30,000 references worldwide and a global network of support and manufacturing infrastructure.

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New 30 & 60 liter tank melter PH30 & PH60

Due to decades of experience in hot-melt adhesive technology Puffe Engineering is a reliable partner and provider for tailor-made solutions in many industries.

In 2024 we are launching our latest PH30 & PH60 tank melters with Siemens S7 PLC control, integrated heating register and pull-out control cabinet. This allows easy access to the pump(s) & electric motor for easier service. Both variants will be available with 2 single gear pumps, 2 PowerFoam pumps or with a double gear pump, with up to 2 outputs.

The new tank melters of Puffe Engineering are made from high quality components. The aluminum milled main melt from a block ensures better temperature transfer to the material and at the same time better temperature storage. Another plus point are the removable pre melt register and the bayonet removable filters.

Our tank melters are extremely durable and robust, even when used at extremely high temperatures. If desired, you can choose between a solid and a PowerFoam® optimized application.

The new melters are also perfectly matched to our parts, like our hoses, application heads and modules.

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Tanvi sanitary heatable and heat retaining filters are designed to the filtration working environment that needs to hold a certain temperature or a continuous dry environment. The sanitary design make the filters are suitable for high level clean working areas.

The filter consists of a stainless steel filter housing, a heating jacket, a temperature controller and a SS316L stainless steel filter enclosing shell.

The full-PFA filter (available sizes  5”,10”, 30”, easy for operating and disassembly) can work at a certain temperature that higher than natural ambient temperature ( 1~160℃), it can be used to hold a certain temperature of filtration and vent filters that need to prevent water condensation on the filter cartridges and prevent growth of bacteria in the enclosing vessels.

For more details, please email andrew_at_tanvifilter.com

Features and Benefits

• The complex structure of heating and anti-scald layers makes the filters are safe when they are heating
• Laddering temperature control prevent the condensation and overheating damage on filter cartridges;
• Over-temperature protection
• Excellent heating and heat preservation performance reduced energy consumption;
• Sanitary SS shell make the whole unit are enclosed and no dead corner
• Easy for operating and disassembly
• Adjustable temperature
• Low working noise

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C&M Filtration Solutions lauched the world first True ULPA pleatable PP composite air filter media. It has a filtration efficiency of 99.9995% over 0.1micron DEHS @5.33cm/sec., with a less than 80pa air resistance (TSI3160) and extremely slow charge decay. All these product properties, make it a very effective filter media to remove Covid-19 and other airborne viruses and germs. Due to its pure synthetic fiber design, the used medium can be disposed though incineration instead of being buried, thus more environmental friendly.

This True ULPA pleatable filter media is good for:

• Room air purifiers
• Vacuum clearner
• Industrial respirators
• EV car cabin filter
• Any other suitable air filtration applications

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Increasing challenges to the filtering process have led us to think about a groundbreaking innovation in the design of composite filters made of a fine fabric (filter) and a coarse fabric (supporting fabric).
While in the past ordinary double-layer filter media were woven and later point-glued, we make use of a relatively new technology from the yarn industry. The carrier fabric is partly made of so-called core-jacket yarns.
The fine mesh is connected to the coarse mesh under pressure and temperature. The coat of individual yarns in the supporting fabric melts and the liquid plastic combines with the upper cover layer of fine fabric when it catches a cold.

This has enormous advantages for the filtering process:

• fully renewable
• improved chemical resistance
• higher throughput capacity
• smallest filter fineness possible
• material 100% sorted
• can be used in the food industry.

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Our new needlona^® BLUE product line is the environmentally friendly filter medium with which we already achieve more than 10% CO₂ savings in the manufacturing process compared to a standard filter medium. This is how we put our climate protection measures into practice. For a clean environment of the future.

needlona^® BLUE is environmentally friendly and energy efficient thanks to

- increased use of high quality, recycled fibres
- own in-house recycling
- optimised use of operating resources in the production

Calculation and certification by ClimatePartner
The Product Carbon Footprint calculation is based on the GHG (Greenhouse Gas) Protocol. It records the CO₂ emissions of needlona^® BLUE in the individual phases of the product life cycle. This takes raw materials, manufacturing, transport and waste disposal into consideration.

Filter bags which are already environmentally friendly in the manufacturing process thanks to a reduced CO₂ carbon footprint.

For further details on filtration solutions using needlona^® BLUE contact our Sales at sales_at_bwf-envirotec.com

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German company Scherdel GmbH has developed a process that makes it possible to combine maximum free filter area with minimum filter opening widths and high stability. As a result, filters with significantly larger flow rates than usual can be produced.

With the new SCHERDEL MicroSolex filter, finest porosity can be realized independent of filter wall thicknesses. Also maximized free filter areas can be combined with high rigidity and minimum slot widths.

In this way existing technical limits can be overcome and filters with high strength can be produced without the need of an additional support structure. Using this method the filters can be designed as filter cartridges as well as filter discs.
Wherever filters with higher flow rates and high stability promise better performance the new design can also be implemented or can also be used to optimize existing systems and equipment.

The SCHERDEL MicroSolex also has excellent backwashing properties. The high rigidity allows backwashing even at high pressures without causing damage to the filter.
Scherdel research and development departments are currently working on designing filters for a whole range of different applications from existing prototypes. Besides other applications backflush filter systems are a main focus for the usage of MicroSolex filters.
Are you interested in the new process? – Get in touch with us!

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Recently the CTP OTP division has finalised the assessment and optimisation of the 15 dust collectors lines for a primary mine company. The client highlights the issues below:

• Clogging and high slip of dust all along the process
• Difficulty to stay below the limits imposed by local authorities
• Risk for health and safety of personnel working on the process
the main complain is the high quantity of dust in the working area and exposition of personnel to dust slipped and released in the air. Moreover, the environment impact, the dust slipped and released in the atmosphere has high impact on emissions level. In addition, no 2 lines present higher criticality compared to the others without a clear reason.

The targeted results are:

• Eliminate the clogging of dust on the process
• Improve the dedusting action and get an APC system efficient and adequate
• Monitor all filter’s parameters and dust collector smooth operation in order to prevent future malfunctioning

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Since end of 2021 the major producer of polypropylene membranes has stopped his manufacturing for tubular PP membranes.
As a consequence of this termination, PP modules like “Microdyn® tubular modules” or “T-cut-PP” are no longer available, thus membrane system operators are facing a problem if it comes to membrane replacement.
atech innovations gmbh has developed a housing made of polypropylene with exactly the same dimension as the a.m. PP modules but equipped with their unique ceramic membranes in 1,5 µm length (the photo shows a module with 3 m length, for total of 14 membranes).
Just by adapting the individual connections (feed/retentate/permeate), the atech PP modules fit into the PP- membrane system without further modification.
The atech PP-housing does not have any metal parts (fully PP design) so it can be used for corrosive applications as well.
Key features of atech PP module with ceramic membranes:

• pore sizes available from 1,2 µm to 1 kD (including 0,2 µm)
• narrow pore size distribution
• channel diameter 4 mm (5,5 in preparation)
• filter surface (up to 18m²), can be adapted
• similar feed flow rates as PP membranes (no pump modification necessary)
• membranes can be exchanged separately without change of housing
• can be used for corrosive liquids (no metal parts in contact with liquid)
• high chemical resistance
• extremely high water permeability

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Trupor® is H&V’s microfiltration membrane product line. Trupor® is sold as a rolled good and is designed to the meet the needs of the water and biopharmaceutical industries by providing superior flux to current materials – often 2x when tested in elements against the benchmark. Trupor® products:re available in six pore sizes – 5.0 μm, 1.2 μm, 0.80 μm, 0.65 μm, 0.45 μm and 0.20 μm, come in three polymer families: Nylon, PES-PBT, and PVDF-PBT.

Trupor® Nylon was launched in 2020, and the Trupor® PES-PBT and Trupor® PVDF-PBT launched in 2022.

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H&V’s CabinPro™ XT HEPA cabin air filter media are an example of our ability to innovate and offer high-performance solutions. This highly stable HEPA efficiency (according to EN1822) filter media offers best-in-class protection against particulate contamination for vehicle occupants. The CabinPro™ XT HEPA is a sophisticated composite filter media.
Being true HEPA, i.e. featuring real HEPA efficiencies according to the EN1822 standard, filters made of CabinPro™ XT HEPA filter media protect vehicle operators and passenger from fine particles, which are representing a serious health risk, causing cardiovascular and pulmonary diseases.

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Plasma is a unique technology to deposit ultra-thin coatings on all exposed surfaces of a material or product. It is increasingly used in manufacturing of filtration media and elements to achieve functionalities such as hydrophilic, hydrophobic or oleophobic. Improvements in process and machine design allow to deposit the coatings in a very cost effective way, with a process that is completely dry and clean. The technology is giving an increasing number of producers of technical nonwovens, membranes, mesh or nanofibers a clear competitive edge. Although today the use of plasma technology for functionalization of gas filter media is well established, the number of industrial applications in liquid filtration is still limited. At Filtech 2023, Europlasma will present its latest developments to improve the durability of plasma nanocoatings, one of the key technological challenges in functionalization of liquid filter media.

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What can be done to boost PRODUCTIVITY even higher?
How can we increase equipment AVAILABILITY?
Is there a way to improve QUALITY any further?

QONDAC is a bi-directional network system that does not only collect and analyse data from sewing machines for productivity and quality monitoring but can also command your DÜRKOPP ADLER sewing machines remotely and teach your workers for best practice.

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Designed by our experts with over 40 years of experience, the Roxia Tower Press 16™ (TP16) sets new standards for any process that requires efficient solid-liquid separation. Proven pressure filtration technology is now re-engineered by utilizing the latest developments in technologies.

The design of the Roxia TP16 (filtration area from 16m2 to 44m2) is based on the same innovations as our successful bigger TP60 (48m² to 156m²) which was launched last year. Roxia TP16 combines high production performance with low energy and water consumption.
Roxia TP16 is ideal for several areas of application including:

• Chemical industries – GCC, PCC, Talc, Titanium dioxide, Kaolin, Starch, Silicates, Soda ash, Battery metals, REE and Fertilizers
• Mining, minerals processing and metallurgy – Metal concentrates such as Copper, Zinc, Lead, Gold, Silver, Platinum group metals and Molybdenum

Safety interlocks integrated into the automation program and perimeter are just some of the safety features. An expandable maintenance platform enables safe working on heights. For remote monitoring, Roxia filters can be connected to the Roxia Malibu™ online portal. Roxia Malibu is a smart IIoT platform that helps to detect failures before they even occur.

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Spm continues the development and research of technical solutions, aimed at satisfying the growing automation and customization needs linked to the different stages of the production process in the field of filtration.

This goal led to the creation of the new 91XFP Pleat Forming, machine for processing the filter media, with longitudinal pre-cutting device and automatic deposit of glue lines. This process recreates the pleat and allows to obtain the spacing of the pleat itself or spaced elements with sealed edges.

Combined with a pleating machine with blades or rollers and a transversal cutting device, the complete filter production line is created.

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HJS from Menden, Germany, is a global leader in providing a revolutionary approach to emission reduction through its leading-edge sintered metal filter technology – SMF.

SMF filters are manufactured using expanded metal. The coil band configuration has a 0.38 mm cross-section and offers a 99 % filtration efficiency with the ability to remove particles < 5 μm.

Its exceptional temperature resistance up to 800 °C / 1.500 ° F allows for a broad range of high-temperature applications and provides enormous potential for energy reduction e.g in bag house filter applications.

“Utilizing technical ingenuity and experience for new industrial applications in Hot Gas/Liquid and Process”

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Roth Composite Machinery will present an innovative, swivelling length cutting system for its knife pleating machines for the production of filters for the first time. These filters are used in a wide range of applications.

The new length cutting system enables an increase in production output, as the maximum width of the filter material is fed into the machine and the filters are cut through in individual widths lengthwise to the material web. The machine design developed by Roth Composite Machinery features the length cutter directly in front of the folding knives. “For safety and ergonomic reasons, we have designed the complete infeed table, including the cutter, to swivel. The operator can swivel the table by 90° in a position provided for this purpose, so that the cutter practically swings out of the machine. The swivel position is deliberately chosen at the centre of gravity of the infeed table so that the swivelling process can be carried out easily,” explains Winfried Schäfer, Senior Sales Manager at Roth Composite Machinery. The operator can make the necessary adjustments on the length cutter directly and without physical exertion.

For better and risk-free handling in the production process, Roth Composite Machinery has further developed the positioning of the cutting system in the machine.

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The ContiLoop is the most sophisticated single-use cyclical cake filtration technology available worldwide. The operation of the filter in cycles, allows for back flush capabilities and filter cloth regeneration, a unique way to evade clogging and cloth fouling. The filter bag and manifold can easily and safely be assembled and dissembled following instructions given by the control panel. The cyclical nature allows the user to combine all the benefits of disposable technology while also prolonging the lifespan of one filter cloth.

The Key Benefits of ContiLoop include:

• Very high filtration rate (2-3x higher than depth filters)
• High filtrate quality (on par with depth filters)
• Increased yield in cell recovery and enzyme recovery operations
• Shorter reactor downtime due to reduced cleaning & validation requirements
• Pre-sterilized and validated filter enclosure available for Pharma and Biotech applications
• Reduced heel volume and compaction of solid waste
• Fully enclosed containment made completely of plastics ensuring safe handling and disposal of hazardous components
• Available in 3 sizes

Visit our booth at the event or contact us for optimized filtration and mixing solutions.

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Water filters are prone to contamination by microorganisms and biofouling endangering not only consumer health but also shortening product lifetimes. Particularly in the light of the spread of multi-resistant germs, it is more crucial than ever to protect filters from bacterial growth and to enhance water quality by innovative antimicrobial technologies.

AGXX is a new antimicrobial technology which is based on generation of reactive oxygen species (ROS) from water and oxygen by a catalytical reaction supported by two precious metals. AGXX is not based on the release of metals into the environment and offers long-lasting protection. The technology can already be used today in accordance with the Biocidal Product Regulation (BPR). To this date, it has shown antimicrobial efficacy against over 130 microorganisms including bacteria, viruses, algae, and fungi, among others silver-resistant E. coli strains, methicilin-resistant S.aureus (MRSA), or CoV2 viruses.

The technology is available in various product forms, including activated carbon powders, granules, or pellets as well as on inorganic carriers for incorporation into textile filters.

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Jowatherm-Reaktant® MR – Powerful and Hazard-Free

The new Jowatherm-Reaktant® MR 614.50 provides very good results with a low application amount in the lamination processes of activated carbon filters as well as multi-layer filter media. It can be processed at temperatures 40–50°C lower compared to the PUR hot melt adhesives currently on the market—this saves resources and facilitates an optimized application process.

Adhesives from the Jowatherm-Reaktant® MR product range (MR = monomer-reduced) have a free monomeric isocyanate content of less than 0.1%. In accordance with the current EU regulation, the adhesive is therefore not subject to hazard labeling requirements.

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The use of metallic filter media in dynamic crossflow filtration with BoCross filters enables versatile and completely new process solutions for tasks such as classifying, clarifying liquids and concentrating solids.

For such tasks the use of metallic filter media offers solutions tailored to the product and objective when state-of-the-art technologies such as wedge wire screen, candle filters, backflush filters, vibration screens, centrifuges or membrane filters reach their limits. Innovative processes such as dynamic sieve filtration and dynamic precoat filtration can be realised. Dynamic sieve filtration allows to continuously sieve out disruptive coarse particles from highly concentrated or highly viscous suspensions with a sharp separation cut. Dynamic precoat filtration allows to completely separate solids and thus produce absolutely clear filtrates. Thereby, the ground layer is created by particles of the suspension – without addition of other substances. Also microfine suspensions can be concentrated when the use of microporous membranes (polymeric or ceramic) is not possible. The modular design of the BoCross filter – i.e. the series arrangement of the filter elements – is a great advantage in this regard. Adaptation to the different separation tasks is done by varying various parameters.

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MÖLLER is the leading manufacturer of plastic filter frame systems with 75 years of history and experience.

We offer a full line of frame components for almost every filter application and can provide customized options to meet any customer’s specific need.

MÖLLER goes GREEN

We are aware of the increasing importance of environmental protection and want to make our contribution to a sustainable air filter.
Therefore, we have developed filter frames made of a completely bio-based material. This new innovative and sustainable material does not contain any fossil components.

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Matec industries has engineered the world’s first filter press capable of meeting the highest demands in the recovery of materials from different sectors, combining the efficiency of two machines into a single product with extraordinary performance.

The Twin frecciarossa is currently the most productive filter press on the world market, in terms of operating time and the amount of sludge to be treated. It is also optimized from the point of view of production effectively doubling the market standards. This filter press is also economically optimized, reducing the cost of the structures and engineering works necessary for operation.

The Twin frecciarossa can be equipped with a protective shell (optional), available for all the filter press range. A solution to protect the oleodynamic group and pistons in particularly harsh environments.

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Diemme® Filtration has designed and built the first of this “next generation” of enormous filter presses, capable of approximately 3 times the throughput of the largest filter-press currently in operation.

The new GHT5000F Domino filter press has included the following benefits:

• IIoT for control, management and optimization from remote (refer to our AIDA system tutor)
• Integrated work platform for easy maintenance
• Rinsing system with 6 points of washing for a homogeneous rinse of the filter media after each cycle
• Automatic high-pressure cloth washing system with double wash-bar to simultaneously clean the cloths of two chambers and halve the downtime to perform HP cloth washing
• Parts of the frame are factory pre-assembled modules to reduce assembly time at the site
• Quick-Connect cable connections between modules minimize wiring and ensure quick assembly at the site
• Cloth replacement from either side of the filter, with simultaneous multi-cloth replacement capability

With a max total filtration volume of 71 m3, and a max total filtration area of 2.850 m2, the GHT5000F Domino is the largest filter-press available in the market. On large throughput projects, the GHT5000F Domino will significantly improve the capital cost of a tailings filtration plant compared with installing many smaller filter presses for the same duty. On a case-by-case basis, it is possible to evaluate the Total Cost of Ownership (TCO) and determine if a reduced number of large filtration trains offers savings versus a system with more units of smaller size.

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Computer-Aided-Design (CAD) is of keen interest to simulate flow and filtration on filters with cartridges. However, performing systematic simulations on different geometrical setups requires the generation of these structures as CAD individually and the import of each sample separately.

A new feature in the GeoDict software allows to generate a variety of cartridges with changing pleat count, pleat thickness, and number of porous layers, and digitally switch them inside the housing. Starting now, it is easy and quick to find the ideal configuration between filter area and pleat count for cartridges and their housing, regarding their local minimum pressure drop and many filtration relevant parameters.

This digital test of the performance of filter prototypes circumvents the need for expensive, trial-and-error manufacturing and testing phases, since only promising prototypes undergo measurements at the testbench. These systematic simulations with varying geometries or flow rates may be run simultaneously in cloud applications to further increase the productivity, fit customers requests, and decrease time-to-market.

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TMCI Padovan presents an innovative process for recovering carbon dioxide produced during grapes fermentation for microalgae production, photosynthetic unicellular organisms that need carbon dioxide to carry out their natural metabolism. Microalgae biomass is already widely used in various commercial sectors such as agri-food, cosmeceutical and nutraceutical sectors, energy and chemistry.

Fermentation produces CO2 which is first compressed and then connected to a photobioreactor, made with recyclable materials, so light combined to few other inorganic nutrients will stimulate the algal biomass to absorb CO2 and release oxygen into the atmosphere through chlorophyll photosynthesis.
Biomass is then concentrated with static (Biom Nitor) and dynamic crossflow filters (Biom Dynamos), reaching the final dry mass of 20-25% w/w.
Concentrated biomass can be used in several ways: fodders, cosmetics or natural fertilizers, it can be used also for mixing into soft drinks to increase the nutritional value but also to wine-based drinks, beer or soft drinks to modify the colours.

Furtherly dried biomass can be used as additive for food preparation (pasta, ice cream, pastry, supplements, etc.) but also in cosmetic preparations and any chemical industrial application (biofuels, chemical products, etc.) or high added value molecules (omega 3, antioxidants, natural pigments).
With an average winery of 2.000.000 liters of wine/year with the consequent production of about 176 tons of carbon dioxide, it is possible to accumulate almost 98 tons of algal biomass in 1 year.

The TMCI Padovan R&D facility and at the Department of Biology of the University of Padua (IT), patented also a specific strain of microalgae capable to produce an oil very similar as composition to palm oil, thus resulting its valid and convenient alternate.
This aspect definitely prevents undeniable benefits for environmental and human health.

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Hydro Press Industries will introduce a rice bran wax filter press with high pressure technology to achieve dry cakes with minimal effort. High pressure filter presses are recommended for the application which requires dry cakes. If the cake is a value-added product, then the retention of liquid from the cake can be extracted using high pressure filter press. Hydro Press offers High Pressure filter press series which has benefitted clients from various Industries for last 30 years.

Hydro Press has introduced the same concept in rice bran application with lot of R&D to provide an effective solution. High pressure technology replaces the traditional Hydraulic wax press machine. The wax which is obtained in the form of cake from first filtration has oil retention of 55 % approx in the cake solids. Traditionally, a vertical wax filter press is employed in recovering maximum oil from this cake by pressing at higher tonnage. Using traditional wax press the oil retention is reduced from 55 % to 35-40 %. But it is seemingly a laborious process. Using high pressure RBWF series filter press, the oil retention is reduced from 55 % to 27 % with less labour requirement.

The High-pressure filter press is coupled with high pressure pump feeding system. This involves feeding the raw material with higher operating pressure using progressive cavity pump which squeezes the wax and thereby achieving a dry wax cake with low moisture and maximum throughput.

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Okutani always makes the impossible possible. We will introduce 2 new products at FILTECH 2023.

The first product is ULTRA SUPER PUNCHING.
Realizes material thickness twice the hole diameter by punching press.
Our new technology allows us to perforate 3 mm holes in 6 mm stainless steel sheet.
6mm’s Tensile Strength increased approx. 2.2~2.7 times and Flexural Strength increased approx. 4.6 times compared with 3mm stainless steel sheet. Also production costs of punching press are significantly lower compared to drill and laser.

The second is “Sanitary Strainer using perforated Duplex stainless steel”
By replacing wire mesh with perforated duplex stainless steel, we can achieve:
① Longer service life by greatly improving durability and pressure resistance.
② High strength, High corrosion resistance, Thermal low-expansion, Polishability and Saving compared with general stainless steel.
③ Easy foreign substance detection and removal by magnets.

Okutani’s advanced perforating technology enables a wide range of hole diameters from 0.035mm to 1.00mm. Available in two thickness of 0.5mm and 0.8mm.

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CataFlex™: Remove pollutants and trap dust

TOPSOE™’s catalytic filter bags are designed to give any facility the option of treating off-gases along with trapping dust. Designed for use in most industries that require flue gas cleaning, the CataFlex™ catalytic filter bag consists of a catalytic fabric layer installed inside a standard filter bag. Both the catalyst formula and the fabric material for the catalytic inner layer and the dust filtration layer are optimized according to the process requirements – eliminating the need for costly, space-demanding tail-end gas removal equipment.

Benefits of using CataFlex™ include:

• Removes dust and multiple gaseous compounds in a single step
• No need for costly, space consuming tail-end SCR equipment
• Low pressure drop means no need for costly new ID fans or compressed air
• Bags can be inserted into existing filter houses to provide an affordable drop-in upgrade
• Service life and pressure drop are comparable to conventional fabric filters
• No contact between catalyst and potentially harmful particles

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Tenmat are a leading Hot Gas Filter manufacturer, producing a wide range of Hot Gas Filter elements, which are designed to remove particulates, heavy metals, furans, nitrogen oxides, acids and dioxins from gasses at temperatures and efficiencies higher than those achievable with a conventional system.
This is achievable due to our non-ceramic refractory materials and inorganic bonds which can be used in temperatures up to 1000°C. In addition, our Hot Gas filters have a 99.99% filtration efficiency with the ability to remove particles <1μm. Such properties mean that particles can be filtered at higher temperatures, allowing for more efficient heat recovery in downstream equipment.

Tenmat Hot Gas Filters are used to replace traditional bag filters and are constructed of exonerated alkaline earth silicate fibres. This negates the risks that are associated with ceramic fibres, making them safe to handle and meaning our Hot Gas Filters can be disposed of as non-hazardous waste.

You can find out more by visiting our Hot Gas Filter page: https://www.tenmat.com/high-temperature-materials/hot-gas-filtration/

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The fully automatic AF-series from AQUACHEM is a technical advancement of conventional chamber filter presses. Due to today’s required degree of automation, lack of personnel and the urge to increase efficiency in daily business, the conventional filter press technology is often no longer up to date.

Our fully automatic filter press is a mature and reliable system that has already proven itself many times under the toughest conditions. The press continuously produces and discharges filter cakes safely without the presence of an operator, with a guaranteed machine availability of up to 98%. Suspension leakage during the filter cycle is also a thing of the past.

In addition to the significantly reduced operating costs, the investment is usually only slightly higher than with a conventional chamber or membrane filter press. Due to the higher capacity per available square meter of filter area, a smaller automatic filter press can be used.

High machine availability, low maintenance and reduced disposal costs due to the higher dry matter content of the filter cake are just some of the many advantages of our AF series.

No leakage, no staff – maximum flexibility. Convince yourself and contact us!

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Made in CleanAir cataphoresis Eco Hpc plant, the special cage treatment is able to provide a surface resistivity varying over the time from 10^10 to 10^6
Ohm square. Placed beetween the insulating filter bag and the earthed cell plate, The Eco Atex cage is able to discharge slowly to the ground the eventual electro static charges retained on the fabric filters by providing at the same time the lower carbonfoot print among cages and a long resistance over time.

Recently awarded (February 2022) as the Best Sustainable Product at the Nine Edition of Premio Impresa Ambiente in Teatro la Fenice – Venice, sponsored by the union of the Italian Chambers of Commerce and by the Italian Ministry of Ecological Transition, Eco Atex is carrying with an out of the box innovative thinking, greener and safer attributes in the manufacturing of fabric filter supports.

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Eco Smart is both an asset management EAM and a CMMS platform based system. The Ecosmart cage is equipped with a special digital tag able to operate in hostile environments with dust, high humidity and high temperatures.

The tag is readable with tablets and smartphones. No battery substitution is needed along the product cycle life. The special App Ecosmartcage permits the connection to the CleanAir platform to interact with the specific cage for asset and order data visualisation, assistance ticket opening and maintenance operation activities.

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Among other things, atech innovations gmbh introduces a new membrane geometry to complement the portfolio. This 61/4 geometry is characterized in particular by its very high packing density, which leads to very competitive prices.

atech’s range of products includes membranes in various geometries and channel diameters as well as pressure vessels used to arrange the membranes in modules. In addition, the qualified staff and the technical facilities of atech are available for services such as filtering tests or tests on a pilot installation.

Depending on the requirements of each particular application, atech offers a wide range of different membrane geometries: single-channel and multi-channel membranes with various channel diameters suitable for ultrafiltration (starting at 1 kD) and microfiltration (up to 1.2 μm). For applications with abrasive liquids, atech has developed Duratech®Plus ceramic membrane, which, thanks to a special thermal treatment process, has an even higher abrasion resistance than the standard membrane, which is also very resistant.

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DrM, Dr. Mueller AG is a Swiss filtration and mixing expert with over 40 years of experience and a global presence through multiple subsidiaries. Our range of products include high-performance, custom-made filters such as FUNDABAC® and CONTIBAC^® as well as FUNDAMIX^® – an innovative vibration mixing solution. All these products have single-use options, such as the CONTIBAC^® SU, which is especially interesting for companies within the biopharmaceutical sector.

The CONTIBAC^® SU is the most sophisticated single-use cyclical cake filtration technology available worldwide. Operating in cycles allows for back flush capabilities and filter cloth regeneration, providing a unique way to evade cloth fouling. When a SU filter medium clogs, it can be replaced with ease. The cyclical nature of the CONTIBAC^® SU allows the user to reap all the benefits of disposable technology while also prolonging the lifespan of one filter cloth.

The Key Benefits of CONTIBAC^® SU include:

• Very high filtration rate
• Increased yield in cell recovery and enzyme recovery operations
• Shorter reactor downtime due to reduced cleaning and validation requirements
• Pre-sterilised and validated filter enclosure available for Pharma and Biotech applications
• Reduced heel volume and compaction of solid waste thanks to external pressure
• Fully enclosed containment made completely with plastics ensuring safe handling and disposal of hazardous components
• Multilayered plastic bag providing superior robustness

Visit our booth at the event or contact us for optimised filtration and mixing solutions.

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MÖLLER is the leading European manufacturer of plastic filter frame systems with more than 70 years of history and experience. We offer a full line of frame components for almost every filter application and can provide customized options to meet any customer’s specific need.

The features and benefits of our product line include:

• 20 mm and 25 mm frames and accessories for the assembly of pocket filters
• Panel filter frame systems with and without header in the sizes of 45 mm, 48 mm, 78 mm, 96 mm, 100 mm, 150 mm and 292 mm.
• Frames for 3V and 4V compact filters
• Double wall construction for added strength
• Flexible design to accommodate production of custom sizes
• Accessories and technical equipment

Our latest development is a new 4V frame system for high temperature applications.

This 4V-cell frame system can withstand temperatures up to max. 120° C / 248° F, offering application solutions previously reserved for metal systems only.
The MÖLLER 4V-HT (high temperature) frame system impresses with its simple and fast click-lock assembly, its stability and favorable price.

The new 4V-HT frame system will be available in the following stock sizes: 592×592×292 mm, 592×490×292 mm and 592×287×292 mm.

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In the pleating machine industry ranges of pleat heights have been established in order to produce appropriate pleat heights from most varied materials. The two types of pleating knives being most frequently used are covering the ranges 5-50 mm and 10-100 mm.
Formerly machine operators had to remove protective guards and the bolts fixing the knives at the cross bars when having to change the range. Even for a machine width of up to 1000 mm it used to be quite difficult for one person to accomplish the change. For a working width of over 1000 mm it was mandatory to involve a second person. An additional potential problem was the challenge to assemble the knife perfectly parallel. Even experienced machine operators needed about 15 minutes to carry out the exchange.
Roth Composite Machinery has developed an automated device for changing the knives. The upper and lower cross bars are each equipped with two pleating knife ranges. The special drive techno logy of RCM machines makes it possible to swivel the knife crossbar by 180° and to change between the two pleat height ranges automatically. The whole procedure takes less than 30 seconds and can be performed during the production process (i. e. when having material in the machine) without any problems. As the knives do not have to be removed from the crossbars assembly faults will be prevented. Furthermore a referencing of the machine is not necessary.

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Fraunhofer IKTS develops and improves materials and processes for hot gas filters and their applications, such as the dedusting of exhaust gases from the steel and lime industry. A further process development at IKTS focuses on the environmentally relevant topic of phosphorus recovery from the mono-combustion of sewage sludge:
By modifying the sewage sludge with special additives, the heavy metal load of the ash fractions-containing phosphate will be significantly reduced. The process is based on the targeted gene ra tion of volatile heavy metal compounds that pass into the gas phase at high temperatures and are separated from the combustion ash by hot gas filtration. The harsh conditions require the use of ceramic filters that are particularly resistant to high temperature as well as chemicals attacks. Realistic load situations can be simulated with special test benches in order to specifically improve the chemical and mechanical resistance as well as the filtration properties of the hot gas filters. In-situ modification makes it possible to reduce the specific energy consumption required for recovering valuable materials compared with processing the ash separately. By combining hot gas filtration with membrane-supported processes, it is also possible to extract CO₂ from hot and dust-enriched exhaust gases to meet the emission regulations.

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The integration with AUTEC and GUSBI let to automate and have the production process under control from the loading of the paper to the unloading of finished products. The load of the media on the rotary table is automatically performed through the use of an anthropomorphic robot: the concentricity and the repeatability of the coupling of the paper with the endcap is ensured. The vertical press of the paper with the endcap is independent for each side of the filter. The load cells installed on the press allow to check each filter pressed; even the heating of the endcaps is controlled station by station setting the percentage of power for each single IR lamp and setting the height of the lamps. The load of the endcaps on the rotary table can be done automatically, with different solutions for loading the rotary table, with different level of automation and production autonomy. At the end of the production process the dimensional check is carried out automatically: a dimensional non-conformity is detected and the not compliance product is expelled from the unloading conveyor.

A new space-saving and flexible solution to load endcaps in the Gusbi table for the eco-oil filters production. A system that singularize and orientate the parts using our experience of drop-down conveyors joined with vibration system and vision camera. Easy to set up for model changes and new models.

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