Reducing energy costs in air filtration with the patented Kappa Waveline® bag filter

Publisher FILTECH

R. Mülleder, T. Witzler*, Kappa Filter Systems GmbH, Austria

Bag filter systems play a crucial role in various industries by providing an efficient and reliable method of separating contaminants from production processes. These systems are essential for maintaining clean air in environments where dust and other particulate matter are generated. In bag filter systems, exhaust air from various processes is fed through flexible bag filter elements, which effectively separate and capture dust emissions, ensuring a cleaner and safer workspace.

The patented Kappa Waveline bag filter can be used to optimize existing or newly planned bag filter systems.

The Kappa Waveline® bag filter has 25% more filter surface area, supported on the patented Waveline® support basket with the installation size of a standard bag filter.

The increased filter surface area leads to a lower filter surface load at the same volume flow and thus to a reduced pressure loss. The result is significantly reduced energy consumption, in some cases by 30-60%, and thus lower operating costs for the filtration of emissions.

The 25% increase in filter surface area also supports the cleaning effect and reduces the number of cleaning sequences required. This improved cleaning leads to significant savings in compressed air.

These two effects can reduce the operating costs of both new bag filter systems and existing bag filter systems while maintaining at least the same cleaning efficiency.

Alternatively, the extended filter area can be used to increase capacity without structural measures or extensions, thus helping to better comply with current and future limit values.

The effectiveness of this new type of bag filter design can be demonstrated both by empirical measurements in practical use and by scientific analyses carried out by the Institute of Air Handling and Refrigeration in Dresden (ILK Dresden).

Published in: FILTECH 2024 Conference

Date of Conference: 12 November - 14 November 2024

DOI: -

Presenter's Affiliation: Kappa Filter Systems GmbH

Publisher: FILTECH Exhibitions GmbH & Co. KG

Country: Austria

Electronic ISBN: 978-3-941655-20-1

Conference Location: Cologne, Germany

Keywords: Energy Efficiency, Energy Cost Reduction, CO2 Reduction, Patented Filter Bag